▪ Made by 99.3%-99.7% high purity alumina.
▪ Max working temperature is 1800℃.
▪ The quality can pass the SGS and DIN43724/DIN43725/DIN40680.
▪ Both end open with good verticality.
▪ Can produce the 2-10 holes, max length 1850 mm.
The ceramic tube is made of high-purity alumina and has the following characteristics:
The hardness of high-purity alumina ceramics can reach above HRA90, and its wear resistance is more than 10 times that of ordinary metal materials, making it suitable for the conveying scenarios of materials containing solid particles.
High-purity alumina ceramics can withstand high-temperature environments above 1200°C. Some silicon carbide materials can even work for a long time at 1400°C while maintaining structural integrity.
High-purity alumina ceramics can resist the erosion of acids, alkalis, salts and corrosive gases, and are particularly suitable for highly corrosive environments such as the chemical and metallurgical industries.
2. Structural design optimization
Alumina ceramic material itself has low electrical conductivity, which reduces the accumulation of static electricity and makes it suitable for the production of electronic components.
The precisely processed smooth surface reduces the adhesion of materials, minimizes the risk of blockage, and simultaneously enhances the scratch resistance.
3. Significant economic benefits
The service life of the alumina ceramic tube is 3 to 5 times longer than that of the metal tube, reducing the frequency of shutdown for replacement.
Alumina ceramic tube reduces the need for manual maintenance. Especially under complex working conditions (such as coal injection in blast furnaces and transportation of coal slime), the maintenance efficiency is increased by more than 50%.
Suitable for industrial furnace types
1. Metallurgical Industrial Furnaces
Alumina ceramic tubes are used for the transportation of coal powder, resisting the erosion of high-speed particles and high-temperature oxidation.
In vacuum degassing and secondary steelmaking (refining outside the furnace), alumina ceramic tubes serve as the conveying channels for inert gases or alloy additives to avoid the contamination of molten steel.
2. Heat Treatment Furnace
The alumina ceramic heating core (such as the knotted electric heating tube) provides uniform thermal radiation at a temperature range of 1000-1200°C, which is suitable for metal tempering and annealing processes.
Combined with a vacuum or inert gas environment, the alumina ceramic tube is used to protect the heating element, prevent oxidation and improve the thermal efficiency.
3. Chemical Reaction Furnace
The alumina ceramic tube can transport corrosive media.
It can replace the metal heat exchanger, achieve efficient heat exchange in the flue gas at 1300°C, and extend the service life of the equipment.
4. Electrical and Electronic Industrial Furnaces
The alumina ceramic tube is used to support the heating element or serve as a gas channel, ensuring a high-purity environment during the sintering of electronic components such as chips and resistors.
The alumina ceramic tube, as the inner lining of the furnace chamber, isolates the materials from external contamination and is suitable for the heat treatment of precision materials.
Size,Performance index
Alumina Tube(open both ends)(slip casting) Specification Table:
Number
SPEC: OD x ID
LENG TH MM
Number
SPEC: OD x ID
LENG TH MM
INCH
MM
INCH
MM
1
0.197x0.118
5x3
≤800
32
1.126x0.886
28.6x22.5
≤1800
2
0.236x0.157
6x4
≤1300
33
1.181x0.827
30x21
3
0.250x0.125
6.4x3.2
34
1.181x0.906
30x23
4
0.250x0.157
6.4x4
35
1.260x0.984
32x25
5
0.250x0.188
6.4x4.8
36
1.375x1.125
34.9x28.6
6
0.276x0.157
7x4
37
1.378x1.063
35x27
7
0.276x0.197
7x5
38
1.496x1.181
38x30
8
0.315x0.197
8x5
39
1.575x1.181
40x30
9
0.354x0.236
9x6
≤1600
40
1.654x1.339
42x34
10
0.375x0.250
9.6x6.4
41
1.750x1.500
44.5x38.1
11
0.394x0.236
10x6
42
1.811x1.496
46x38
12
0.394x0.276
10x7
43
1.875x1.625
47.6x41.3
13
0.433x0.276
11x7
44
1.969x1.575
50x40
14
0.472x0.236
12x6
45
2.000x1.750
50.8x44.5
15
0.472x0.315
12x8
46
2.250x2.000
57.2x50.8
16
0.472x0.355
12x9
47
2.283x1.890
58x48
17
0.500x0.250
12.7x6.4
48
2.362x1.96
60x50
18
0.500x0.375
12.7x9.5
49
2.500x2.250
63.5x57.2
19
0.551x0.394
14x10
50
2.559x2.165
65x55
20
0.591x0.394
15x10
≤1800
51
2.750x2.500
69.9x63.5
21
0.630x0.472
16x12
52
2.756x2.362
70x60
22
0.669x0.472
17x12
53
2.956x2.561
75x65
23
0.688x0.437
17.5x11.1
54
3.000x2.750
76x70
24
0.750x0.512
19.1x13
55
3.150x2.675
80x68
25
0.787x0.591
20x15
56
3.500x3.125
88.9x79.4
≤1600
26
0.866x0.630
22x16
57
3.543x3.150
90x80
27
0.866x0.669
22x17
58
3.937x3.543
100x90
28
0.945x0.709
24x18
59
4.000x3.650
101.6x93
29
1.000x0.750
25.4x19.1
60
4.331x3.937
110x100
≤1500
30
1.063x0.669
27x17
61
4.500x4.125
114.3x105
31
1.063x0.787
27x20
62
4.724x4.331
120x110
Insulation tube (extrusion) Specification Table
Number
1 Bore tube SPEC: OD x ID
Length MM
INCH
MM
1
0.031x0.011
0.8x0.3
≤18500
2
0.039x0.019
1x0.5
3
0.059x0.024
1.5x0.6
4
0.079x0.039
2x1
5
0.100x0.050
2.5x1.3
6
0.118x0.059
3x1.5
7
0.118x0.079
3x2
8
0.125x0.063
3.2x1.6
9
0.157x0.079
4x2
10
0.197x0.118
5x3
11
0.236x0.118
6x3
12
0.236x0.157
6x4
13
0.250x0.125
6.4x3.2
14
0.250x0.157
6.4x4
15
0.250x0.188
6.4x4.8
16
0.276x0.197
7x5
17
0.315x0.197
8x5
18
0.354x0.236
9x6
19
0.374x0.250
9.5x6.35
20
0.394x0.236
10x6
21
0.433x0.276
11x7
22
0.472x0.315
12x8
Alumina ceramic performance index (Notice of Correct in Leakeage Rate)
NO.
Property
Unit
Alumina
1
Al2O3
%
>99.3
2
SiO2
%
—
3
Density
g/cm3
3.88
4
Water absorption
%
0.01
5
Compressive strength
MPa
2300
6
20℃ leakage rates
Torr・L/sec
>10-11=1.33322×10-12Pa・m3/sec
7
Twisting in high temperature
mm
0.2 allowed in 1600℃
8
Bonding in high temperature
not bonded in 1600℃
9
20—1000℃ coefficient of thermal expansion
mm.10-6/℃.m
8.2
10
Thermal conductivity
W/m.k
25
11
Electric insulation strength
KV/mm
20
12
20℃direct current
insulation resistance
Ohm/cm
1014
13
High-temperature
insulation resistance
1000℃ MΩ
≥0.08
1300℃ MΩ
≥0.02
14
Thermal shock resistance
4 times not cracked in 1550℃
15
Maximum working temperature
℃
1800
16
Hardness
Mohs
9
17
Flexural strength
Mpa
350
Factory Equipment
Slip casting moulding: Inject the prepared slurry into the gypsum mold and let it stand for a period of time to allow the gypsum mold to absorb moisture. The slurry forms a uniform body on the inner wall of the mold.
Injection moulding: Inject a slurry containing paraffin into a metal mold at a certain temperature and pressure, and after the body cools and solidifies, perform demolding to prepare ceramic bodies.
Extrusion moulding: Suitable for long tube products, the powder is extruded into shape through an extruder.
FAQ
Q1. Can alumina ceramic tubes withstand rapid temperature changes?
A1. Certainly, alumina ceramic tubes demonstrate commendable thermal shock resistance, enabling them to endure rapid temperature fluctuations without experiencing cracks or fractures.
Q2. Can alumina ceramic tubes be customized according to specific environments?
A2. Indeed, numerous suppliers provide the option to customize alumina ceramic furnace tubes according to specific requirements. This customization may involve modifications to dimensions, form, and the incorporation of additional features, ensuring alignment with the precise needs of your application.
Q3. How long can alumina ceramic tubes be used?
A3. The durability of alumina ceramic tubes can differ based on factors like application conditions, operational temperatures, and maintenance proced.
Certificate
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