• Ceramic Tube for Furnace
  • Ceramic Tube for Furnace
  • Ceramic Tube for Furnace
  • Ceramic Tube for Furnace

Ceramic Tube for Furnace

  • Yunxing
  • China
  • Depending on product size and quantity
  • 5,000-10,000/month(Looking for distributors)
▪ Made by 99.3%-99.7% high purity alumina. ▪ Max working temperature is 1800℃. ▪ The quality can pass the SGS and DIN43724/DIN43725/DIN40680. ▪ Both end open with good verticality. ▪ Can produce the 2-10 holes, max length 1850 mm.

Ceramic Tube for Furnace

Alumina Ceramic

Practical application advantages

1. Excellent material performance


The ceramic tube is made of high-purity alumina and has the following characteristics:

The hardness of high-purity alumina ceramics can reach above HRA90, and its wear resistance is more than 10 times that of ordinary metal materials, making it suitable for the conveying scenarios of materials containing solid particles.

High-purity alumina ceramics can withstand high-temperature environments above 1200°C. Some silicon carbide materials can even work for a long time at 1400°C while maintaining structural integrity.

High-purity alumina ceramics can resist the erosion of acids, alkalis, salts and corrosive gases, and are particularly suitable for highly corrosive environments such as the chemical and metallurgical industries.


2. Structural design optimization

Alumina ceramic material itself has low electrical conductivity, which reduces the accumulation of static electricity and makes it suitable for the production of electronic components.

The precisely processed smooth surface reduces the adhesion of materials, minimizes the risk of blockage, and simultaneously enhances the scratch resistance.


3. Significant economic benefits

The service life of the alumina ceramic tube is 3 to 5 times longer than that of the metal tube, reducing the frequency of shutdown for replacement.

Alumina ceramic tube reduces the need for manual maintenance. Especially under complex working conditions (such as coal injection in blast furnaces and transportation of coal slime), the maintenance efficiency is increased by more than 50%.

Suitable for industrial furnace types

1. Metallurgical Industrial Furnaces

Alumina ceramic tubes are used for the transportation of coal powder, resisting the erosion of high-speed particles and high-temperature oxidation.

In vacuum degassing and secondary steelmaking (refining outside the furnace), alumina ceramic tubes serve as the conveying channels for inert gases or alloy additives to avoid the contamination of molten steel.


2. Heat Treatment Furnace

The alumina ceramic heating core (such as the knotted electric heating tube) provides uniform thermal radiation at a temperature range of 1000-1200°C, which is suitable for metal tempering and annealing processes.

Combined with a vacuum or inert gas environment, the alumina ceramic tube is used to protect the heating element, prevent oxidation and improve the thermal efficiency.


3. Chemical Reaction Furnace

The alumina ceramic tube can transport corrosive media.

It can replace the metal heat exchanger, achieve efficient heat exchange in the flue gas at 1300°C, and extend the service life of the equipment.


4. Electrical and Electronic Industrial Furnaces

The alumina ceramic tube is used to support the heating element or serve as a gas channel, ensuring a high-purity environment during the sintering of electronic components such as chips and resistors.

The alumina ceramic tube, as the inner lining of the furnace chamber, isolates the materials from external contamination and is suitable for the heat treatment of precision materials.

Size,Performance index

Alumina Tube(open both ends)(slip casting)  Specification Table:

Number

 SPEC: OD x IDLENG TH MMNumberSPEC: OD x IDLENG TH MM
INCHMM INCHMM
10.197x0.1185x3≤800321.126x0.88628.6x22.5≤1800
20.236x0.1576x4≤1300331.181x0.82730x21
30.250x0.1256.4x3.2341.181x0.90630x23
40.250x0.1576.4x4351.260x0.98432x25
50.250x0.1886.4x4.8361.375x1.12534.9x28.6
60.276x0.1577x4371.378x1.06335x27
70.276x0.1977x5381.496x1.18138x30
80.315x0.1978x5391.575x1.18140x30
90.354x0.2369x6≤1600401.654x1.33942x34
100.375x0.2509.6x6.4411.750x1.50044.5x38.1
110.394x0.23610x6421.811x1.49646x38
120.394x0.27610x7431.875x1.62547.6x41.3
130.433x0.27611x7441.969x1.57550x40
140.472x0.23612x6452.000x1.75050.8x44.5
150.472x0.31512x8462.250x2.00057.2x50.8
160.472x0.35512x9472.283x1.89058x48
170.500x0.25012.7x6.4482.362x1.9660x50
180.500x0.37512.7x9.5492.500x2.25063.5x57.2
190.551x0.39414x10502.559x2.16565x55
200.591x0.39415x10≤1800512.750x2.50069.9x63.5
210.630x0.47216x12522.756x2.36270x60
220.669x0.47217x12532.956x2.56175x65
230.688x0.43717.5x11.1543.000x2.75076x70
240.750x0.51219.1x13553.150x2.67580x68
250.787x0.59120x15563.500x3.12588.9x79.4≤1600
260.866x0.63022x16573.543x3.15090x80
270.866x0.66922x17583.937x3.543100x90
280.945x0.70924x18594.000x3.650101.6x93
291.000x0.75025.4x19.1604.331x3.937110x100≤1500
301.063x0.66927x17614.500x4.125114.3x105
311.063x0.78727x20624.724x4.331120x110
Insulation tube (extrusion)  Specification Table

            Number               1 Bore tube SPEC: OD x ID         Length MM
                    INCH               MM
1
0.031x0.0110.8x0.3










≤18500

20.039x0.0191x0.5
30.059x0.0241.5x0.6
4
0.079x0.039
2x1
5
0.100x0.0502.5x1.3
60.118x0.0593x1.5
70.118x0.0793x2
80.125x0.0633.2x1.6
90.157x0.0794x2
10
0.197x0.1185x3
110.236x0.1186x3
120.236x0.1576x4
13
0.250x0.1256.4x3.2
140.250x0.1576.4x4
150.250x0.1886.4x4.8
160.276x0.1977x5
17
0.315x0.1978x5
180.354x0.2369x6
19
0.374x0.2509.5x6.35
200.394x0.23610x6
21
0.433x0.27611x7
220.472x0.31512x8

Alumina ceramic performance index    (Notice of Correct in Leakeage Rate)

NO.

Property

Unit

Alumina

1

Al2O3

%

>99.3

2

SiO2

%

3

Density

g/cm3

3.88

4

Water absorption

%

0.01

5

Compressive strength

MPa

2300

6

20℃ leakage rates

TorrL/sec

>10-11=1.33322×10-12Pam3/sec

7

Twisting in high temperature

mm

0.2 allowed in 1600℃

8

Bonding in high temperature


not bonded in 1600℃

9

20—1000℃ coefficient of thermal expansion

mm.10-6/℃.m

8.2

10

Thermal conductivity

W/m.k

25

11

Electric insulation strength

KV/mm

20

12

20℃direct current

insulation resistance

Ohm/cm

1014

13

High-temperature

insulation resistance

1000℃ MΩ

≥0.08

1300℃ MΩ

≥0.02

14

Thermal shock resistance


4 times not cracked in 1550℃

15

Maximum working temperature

1800

16

Hardness

Mohs

9

17

Flexural strength

Mpa

350

Factory Equipment

Alumina Ceramic Tube

  • Slip casting moulding: Inject the prepared slurry into the gypsum mold and let it stand for a period of time to allow the gypsum mold to absorb moisture. The slurry forms a uniform body on the inner wall of the mold.

  • Injection moulding: Inject a slurry containing paraffin into a metal mold at a certain temperature and pressure, and after the body cools and solidifies, perform demolding to prepare ceramic bodies.

  • Extrusion moulding: Suitable for long tube products, the powder is extruded into shape through an extruder.

FAQ

Q1. Can alumina ceramic tubes withstand rapid temperature changes?

A1. Certainly, alumina ceramic tubes demonstrate commendable thermal shock resistance, enabling them to endure rapid temperature fluctuations without experiencing cracks or fractures.


Q2. Can alumina ceramic tubes be customized according to specific environments?

A2. Indeed, numerous suppliers provide the option to customize alumina ceramic furnace tubes according to specific requirements. This customization may involve modifications to dimensions, form, and the incorporation of additional features, ensuring alignment with the precise needs of your application.


Q3. How long can alumina ceramic tubes be used?

A3. The durability of alumina ceramic tubes can differ based on factors like application conditions, operational temperatures, and maintenance proced.

Alumina Ceramic

Certificate

Alumina Ceramic Tube Alumina Ceramic

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Alumina Ceramic Tube






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